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Device description

3D view

3D view control side

3D view PWR side

Connectors

Power connectors side

PWR connections

  • X1 - Mains connector

    Cable side view

    Mains IN

  • WEIDMÜLLER BVZ 7.62HP/04/180F

    pin # Marking Description AWG
    1 PE Ground 24~8
    2 L1 Phase 1 24~8
    3 L2 Phase 2 24~8
    4 L3 Phase 3 24~8

  • X4 - DC bus connector

    Cable side view

    DCbus out

  • WEIDMÜLLER BVZ 7.62HP/06/180F

    pin # Marking Description AWG
    1 +DC + DC bus out 24~8
    2 -DC - DC bus out 24~8
    3 PE Ground 24~8
    4 +DC + DC bus out 24~8
    5 -DC - DC bus out 24~8
    6 PE Ground 24~8

  • X5 - Brake resistor

    Cable side view

    Brake res.

    The X5 connector comes with jumper wires prepared for use with the internal chopper resistor.

    PWR connector

    If an external chopper (brake) resistor is used, the jumper wires must be removed from both X5 and X3 connectors and the resistor connected according to the schematic.

  • WEIDMÜLLER BLZ 7.62HP/03/180F

    pin # Marking Description AWG
    1 RBin Internal regen. resistor 28 ~ 12
    2 SEL Brake resistor select 28 ~ 12
    3 RBex External regen. resistor 28 ~ 12

Logic power side

Motor/Feedback connectors

  • X3 - Logic power

    Cable side view

    1941040000

    1941040000_1

    The X3 connector comes with jumper wires prepared for use with the internal chopper resistor.

    1941040000_2

    If an external chopper (brake) resistor is used, the jumper wires must be removed both from the X3 and X5 connectors and the resistor connected according to the schematic.

  • Weidmüller BCZ 3.81/05/180F SN OR BX

    pin # Marking Description AWG
    1 TERM1 Thermistor input 1 (positive) 16~28
    2 TERM2 Thermistor input 2 (negative) 16~28
    3 VCC +24V logic power 16~28
    4 NC NC 16~28
    5 GND GND (0 V) 16~28

  • X2 - Control outputs

    Cable side view

    DO DO1

    Front view (TGS side)

    DO2

  • Weidmüller BCZ 3.81/04/180 SN BK BX

    pin # Marking Description AWG
    1 RDY1 signal „Ready“ contact 1 16-24
    2 RDY2 signal „Ready“ contact 2 16-24
    3 ERR1 signal „Error“ contact 1 16-24
    4 ERR2 signal „Error“ contact 2 16-24

Mode selector side

LED&DIP

  • S1 - Mode select

    DIP switch

  • 4 position DIP switch

    Position Function Description
    SEL1 1st code bit – MSB 1000
    SEL2 2nd code bit 0100
    SEL3 3rd code bit 0010
    SEL4 4th code bit – LSB 0001
    Selected 4 bit. code Meaning – mode
    0000 default
    0001 reserved
    0010 reserved
    0011 reserved
    0100 reserved
    0101 reserved
    0110 reserved
    0111 reserved
    1000 reserved
    1001 reserved
    1010 reserved
    1011 reserved
    1100 reserved
    1101 reserved
    1110 reserved
    1111 reserved

  • LED signalization

    LED

  • LED

    Red LED Number of flashes Description
    short flash 1 Dcbus undervoltage
    short flash 2 Dcbus overvoltage
    short flash 3 Mains error
    short flash 4 internal overtemperature
    short flash 5 softstart overtemperature
    short flash 6 brake resistor overtemperature
    short flash 7 reserved
    short flash 8 reserved
    permanently on - DCbus undervoltage + mains error. Softstart disabled. No other errors.
    Green LED Description
    permanently on device ready, no errors
    permanently off device not ready